Hills Helicopters – Advanced Solutions for Aerospace Manufacturing
Customer Overview
Hills Helicopters, a leader in bespoke helicopter design and manufacturing, has revolutionized the aerospace industry with its innovative approach to luxury and performance. To support the production of their renowned HX50 helicopter, Hills Helicopters partnered with Todd Engineering to equip their new purpose-built facility with advanced refinishing and manufacturing solutions.
The Project
Hills Helicopters required a tailored setup to enhance their production capabilities while maintaining the highest standards of quality and sustainability. Todd Engineering delivered a comprehensive solution that combined cutting-edge spray booth technology with custom-built composite manufacturing spaces.
Installed Equipment
- Poseidon Spray Booth:
- Designed with a raised floor for optimized airflow and superior refinishing precision.
- Equipped with a full downdraught extraction system to ensure a pristine, dust-free environment for flawless finishes.
- Integrated Eco+ energy-saving modes, reducing energy consumption without compromising performance.
- Paint Mixing Room (PMR):
- A dedicated space for precise color matching and preparation, ensuring seamless integration with the spray booth.
- Relocated Oven:
- An existing oven previously purchased from Todd Engineering was relocated to the new facility, ensuring continuity and efficiency.
- Temperature-Controlled Composite Rooms:
- Purpose-built spaces for the precise handling and storage of composite materials.
- Maintain strict environmental conditions to preserve material integrity, crucial for the lightweight yet durable components of the HX50.
Impact on Operations
The new facility has significantly enhanced Hills Helicopters’ production workflow. The Poseidon spray booth ensures consistent, high-quality finishes, while the composite rooms safeguard the integrity of critical components, enabling Hills to maintain their reputation for excellence in design and performance.
Customer Feedback
"The installations from Todd Engineering have been instrumental in bringing our new facility to life. The Poseidon spray booth and composite rooms are essential to our operations, enabling us to achieve unmatched precision and quality. Todd Engineering’s expertise and attention to detail have exceeded our expectations, helping us align with our vision for innovation and sustainability."
– Mark, Production Director at Hills Helicopters
Conclusion
This project exemplifies Todd Engineering’s ability to deliver bespoke solutions for specialized industries. By integrating advanced spray booth technology and custom-built composite rooms, Hills Helicopters has positioned itself for continued success in the aerospace sector. Todd Engineering is proud to have supported Hills Helicopters in creating a facility that combines cutting-edge technology with operational excellence.
